Electronic Hardware Information, Guides and Tools

PCBs Fabrication Methods


PCB (Printed Circuit Board)Printed Circuit Board (PCB) is a mechanical assembly consisting of layers of fiberglass sheet laminated with etched copper patterns. It is used to mount electronic parts in a rigid manner suitable for packaging. Also known as a Printed Wiring Board (PWB).

[Project]  [Different methods to make PCBs]  [Final work]  [Bibliography/Reference] 


Project GO UP
[Electric Scheme] [Part List - Bill of Materials] [Choose components from Data Sheets] [Choose Board type and dimension] [Draw the PCB layout] [Draw Fabrication scheme] [Draw Assembly scheme]

Schematic Diagram GO UP

A schematic diagram must be made available that shows the connection of the parts on the board. Each part on the schematic should have a reference designator that matches the one shown on the Bill of Materials (BOM). Many schematic layout programs will allow automatic generation of the BOM.

Part List - Bill of Materials (BOM) GO UP

The parts to be mounted on the PCB should be detailed on the parts list. Each part should be identified by a unique reference designator and a part description (i.e. a resistor might be shown as reference designator "R1" with a description of "1/2 Watt Carbon Film resistor"). Any additional information useful to the assembly process can be included on this list, such as mounting hardware, part spacers, connector shrouds, or any other material not shown in the schematic diagram.

Choose components from Data Sheets GO UP

component datasheet examplePart manufacturers provide data sheets to be used by the circuit designer to select parts for the circuit. If we are to be able to design the PCB, these sheets should also have the physical dimensions of the part included. Normally you could find datasheets from manufacturers web sites. If each part type to be used on the board does not have a data sheet, you should procure a sample part you can measure to define this data yourself. This measurment method is far less accurate than using the part manufacturer's information, especially if there is a large tolerance on the part, but it is better than just guessing.

Choose Board type and dimension GO UP
[Material] [Layers]

pcb boardA functional PCB is not a finished product. It will always require connections to the outside world to get power, exchange information, or display results. It will need to fit into a case or slide into a rack to perform it's function. There may be areas that will require height restrictions on the board (such as a battery holder molded into the case or rails in a rack the board is supposed to slide into). Tooling holes and keep-out areas may be required in the board for assembly or manufacturing processes. All these outside factors need to be defined before the board can be designed, including the maximum dimensions of the board and the locations of connectors, displays, mounting brackets, or any other external features.
The function of a PCB includes the thickness of the copper laminated to the surfaces. The amount of current carried by the board dictates the thickness of this copper foil. Normally the thickness of the copper foil is standard.
Also you can choose between different board types for material and number of layers:

    Material GO UP
    [Fibreglass] [Phenolic]

    • Fibreglass
      fibreglass laminatedFibreglass-resin laminate (FR4). A rigid PCB of thickness 1.6mm (conventional) or 0.8mm.
    • Phenolic
      As distinct from Fibreglass, Phenolic is a cheaper PCB laminate material. A rigid PCB of thickness 1.6mm (conventional) or 0.8mm.

    Layers GO UP
    [Single side Laminate (conventional)] [Double sided Laminate] [Multi-Layer]

    • Single side Laminate
      single side laminatedOne layer of copper. Normally the wire-leaded components must be mounted on only one side of the PCB, with all the leads through holes, soldered and clipped. You can also mount the components on the track surface using Surface Mount Technology (SMT) or Surface Mount devices (SMD). Surface mount circuitry is generally smaller than conventional. Surface mount is generally more suited to automated assembly than conventional. In practice, most boards are a mix of surface mount and conventional components. This can have its disadvantages as the two technologies require different methods of insertion and soldering. Conventional circuitry is generally easier to debug and repair.
    • Double sided Laminate
      double side laminatedTwo layers of copper, one each side of the board. The components must be mounted on only one side of the PCB but you can also mount components on both sides of the PCB. Normally only surface mount circuitry would be mounted on both sides of a PCB. The components must be mounted using both through-holes tecnology or Surface Mount Technology (SMT) or Surface Mount devices (SMD). Conventional circuitry is generally easier to debug and repair.
    • Multi-Layer
      multi layerA PCB Laminate may be manufactured with more than two layers of copper tracks by using a sandwich construction. The cost of the laminate reflects the number of layers. The extra layers may be used to route more complicated circuitry, and/or distribute the power supply more effectively.

Draw the PCB layout GO UP
[Placing Components] [Placing Power and Ground Traces] [Placing Signal Traces] [Checking Your Work]

The PCB layout can be draw either manually or by ECAD (Electronic - Computer Aid Design) software. The manual process is useful and quick only for very easy PCBs, for more complex PCBs I suggest the second way. Nowadays inexpensive computer software can handle all aspect of PCBs pre-processing. Also is available expensive professional computer software that can direct control the fabrication processing tools (e.g.: drilling machine).
A few general rules of thumb that can be used when laying out PC boards are:

    Placing Components GO UP

    Generally, it is best to place parts only on the top side of the board.
    First place all the components that need to be in specific locations. This includes connectors, switches, LEDs, mounting holes, heat sinks or any other item that mounts to an external location.
    Give careful of thought when placing component to minimize trace lengths. Put parts next to each other that connect to each other. Doing a good job here will make laying the traces much easier.

    Arrange ICs in only one or two orientations: up and down, or, right and left. Align each IC so that pin one is in the same place for each orientation, usually on the top or left sides.
    Position polarized parts (i.e. diodes, and electrolytic caps) with the positive leads all having the same orientation. Also use a square pad to mark the positive leads of these components.

    You will save a lot of time by leaving generous space between ICs for traces. Frequently the beginner runs out of room when routing traces. Leave 0.350" - 0.500" between ICs, for large ICs allow even more.

    Parts not found in the component library can be made by placing a series of individual pads and then grouping them together. Place one pad for each lead of the component. It is very important to measure the pin spacing and pin diameters as accurately as possible. Typically, dial or digital calipers are used for this job.

    When choosing a pad and hole size for the pin of component, keep in mind that the hole size refers to the drill size used when the board is made. After the hole is plated, the diameter will shrink by 0.005" - 0.007". To the pin diameter, add 0.008" or more when selecting a hole size.
    After placing all the components, print out a copy of the layout. Place each component on top of the layout. Check to insure that you have allowed enough space for every part to rest without touching each other.

    Placing Power and Ground Traces GO UP

    After the components are placed, the next step is to lay the power and ground traces. It is essential when working with ICs to have solid power and ground lines, using wide traces that connect to common rails for each supply. It is very important to avoid snaking or daisy chaining the power lines from part-to-part.

    One common configuration is to use the bottom layer of the PC board for both the power and ground traces. A power rail can be run along the front edge of the board and a ground rail along the rear edge. From these rails attach traces that run in between the ICs. The ground rail should be very wide, perhaps 0.100", and all the other supply lines must be 0.050". When using this configuration, the remainder of the bottom layer is then reserved for the vertical signal traces.

    Placing Signal Traces GO UP

    The process to connect the parts together is known as routing and can be done manually or automatically.
    If you use authorouter software it's a good idea to route critical signals by hand. This allows the signal to be routed with less bends and vias than if the authorouter does it. Some signals may require special treatment such as grounding or specific lengths that may be easier to do before authorouting than after. These traces should be flagged as fixed so the authorouter doesn't move them.

    When placing traces, it is always a good practice to make them as short and direct as possible.
    Use vias (also called feed-through holes) to move signals from one layer to the other. A via is a pad with a plated-through hole.
    Generally, the best strategy is to layout a board with vertical traces on one side and horizontal traces on the other. Add via where needed to connect a horizontal trace to a vertical trace on the opposite side.
    A good trace width for low current digital and analog signals is 0.012".
    Traces that carry significant current should be wider than signal traces.
    The table below gives rough guidelines of how wide to make a trace for a given amount of current.

    Trace Width [inches]Current [A]
    0.0100.3
    0.0150.4
    0.0200.7
    0.0251.0
    0.0502.0
    0.1004.0
    0.1506.0

    When placing a trace, it is very important to think about the space between the trace and any adjacent traces or pads. You want to make sure that there is a minimum gap of 0.007" between items, 0.010" is better. Leaving less blank space runs the risk of a short developing in the board manufacturing process. It is also necessary to leave larger gaps when working with high voltage.
    It is a common practice to restrict the direction that traces run to horizontal, vertical, or at 45 degree angles.
    When placing narrow traces, 0.025" or less, avoid sharp right angle turns. The problem here is that in the board manufacturing process, the outside corner is often etched too narrow. The solution is to use two 45 degree bends with a short leg in between.
    It is good idea to place text on the top layer of your board, such as a product or company name. Text on the top layer can be helpful to insure that there is no confusion as to which layer is which when the board is manufactured.

    Checking Your Work GO UP

    After all the traces are placed, it is best to double check the routing of every signal to verify that nothing is missing or incorrectly wired. Do this by running through your schematic, one wire at a time. Carefully follow the path of each trace on your PC layout to verify that it is the same as on your schematic. After each trace is confirmed, mark that signal on the schematic with a yellow highlighter.
    Inspect your layout, both top and bottom, to insure that the gap between every item (pad to pad, pad to trace, trace to trace) is 0.007" or greater.
    Check for missing vias. An easy way to check for missing via is to first print the top layer, then print the bottom. Visually inspect each side for traces that don't connect to anything. When a missing via is found, insert one.
    Check for traces that cross each other. This is easily done by inspecting a printout of each layer.
    Metal components such as heat sinks, crystals, switches, batteries and connectors can cause shorts if they are place over traces on the top layer. Inspect for these shorts by placing all the metal components on a printout of the top layer. Then look for traces that run below the metal components.

Draw Fabrication scheme GO UP

The fabrication drawing should show the dimensions of the board in reference to the datum tool hole. It should also show a graphic representation for each hole on the board, using a different symbol for each hole size and including a table showing the quantity of each hole size. This drawing will be used by the board manufacturer in addition to the data files generated in the post-processing phase.

Draw Assembly scheme GO UP

You may also need to create an assembly drawing to aid in building and repairing the board. This should show the outlines of the parts on the board, including their reference designators. It also should contain any special assembly instructions, such as mounting hardware and connector shells. Many companies require these drawings, others just use copies of the silkscreen legend.


Different methods to make PCBs GO UP
[Etching] [Direct Plating] [Copper Removal] [Send Out]

Etching GO UP
[Etching] [Manually] [Photographic] [Direct Etch] [Silkscreen]

Etching is probably the easiest and most cost effective.
Etching is the process of chemically removing the unwanted copper from a plated board. You must put a mask or resist on the portions of the copper that you want to remain after the etch. These portions that remain on the board are the traces that carry electrical current between devices.

    Etching GO UP

    Possible etching solutions include the following:

    • Ferric Chloride
      ferric chlorideIt's messy stuff but easier to get and cheaper than most alternatives. It attacks ANY metal including stainless steel, so when setting up a PCB etching area, use a plastic or ceramic sink, with plastic fittings & screws wherever possible, and seal any metal screws etc. with silicone. If copper water pipes may get splashed or dripped, sleeve or cover them in plastic. Fume extraction is not normally required, although a cover over the tank or tray when not in use is a good idea.
      You should always use the hexahydrate type of ferric chloride, which is light yellow, and comes as powder or granules, which should be dissolved in warm water until no more will dissolve. Adding a teaspoon of table salt helps to make the etchant clearer for easier inspection.
      Anhydrous ferric chloride is sometimes encountered, which is a green-brown powder. Avoid this stuff if at all possible use extreme caution, as it creates a lot of heat when dissolved - always add the powder very slowly to water, do not add water to the powder, and use gloves and safety glasses  You may find that solution made from anhydrous FeCl doesn't etch at all, if so, you need to add a small amount of hydrochloric acid and leave it for a day or two.
      Always take extreme care to avoid splashing when dissolving either type of FeCl - it tends to clump together and you often get big chunks coming out of the container & splashing into the solution. It will damage eyes and  permanently stain clothing and pretty much anything else - use gloves and safety glasses and wash off any skin splashes immediately
      If you're making PCBs in a professional environment, where time is money, you really should get a heated bubble-etch tank. With fresh hot ferric chloride, a PCB will etch in well under 5 minutes, compared to up to an hour without heat or agitation. Fast etching also produces better edge quality and consistent line widths.
      If you aren't using a bubble tank, you need to agitate frequently to ensure even etching. Warm the etchant by putting the etching tray inside a larger tray filled with boiling water - you want the etchant to be at least 30-60°C for sensible etch times.
      For more information on Ferric Chloride click here.
    • Ammonium Persulphate.
      ammonium persulphateSodium Persulphate Etchant is supplied as a dry, easily mixed etchant for copper clad printed circuit boards and other copper bearing materials. When used in conjunction with the catalyst, a very constant etch rate can be maintained throughout the life of the bath. After mixing, the bath has a practical life of about three (3) weeks and a copper capacity of approximately four to five (4-5) ounces of copper per gallon (29.96 - 37.45 grams / liter) of etchant.
      Sodium Persulphate Etchant, when compared to Ferric Chloride and other copper etchants, has several distinct advantages.
      Cleanliness: Sodium Persulphate will not stain clothes, skin or tanks.
      Rinsing: Sodium Persulphate rinses easily and leaves no residue in plain water.
      Etching speed: Sodium Persulphate attains a fast etching speed and with regular additions of the catalyst, maintains a relatively even etching rate throughout its entire mix life.
      However, as with all etchants, Sodium Persulphate has several disadvantages:
      Short active life: once Sodium Persulphate is mixed, it has a tank life of three (3) weeks, maximum, whether or not it is used.
      Aggressiveness: Sodium Persulphate will attack natural fibers such as cotton, wool and linen.
      For more information on Ammonium Persulphate click here.

There are different methods to prepare the board before the etching process:

Direct Plating GO UP

It's an industrial process to direct plating the board were do you need a track. This method need very expensive industrial machine.

Copper Removal GO UP

cutter plotterIt's a very easy way to create prototypes. With a very expensive cutter plotter for PCBs and a PCB layout software you could direct "print" your circuit. The PCB printing is very slow, hence, is indicated only to produce prototypes.

Send Out GO UP

This method consist to prepare the data that will actually be used by the manufacturers and send to a Board House to make a professional PCBs. The data for the manufacturer normally include layout file, fabrication and assembly drawings, NC drill file of hole positions. All data files must be in adequate format so, contact your board house to know their requirements. Board Houses are ABSOLUTELY necessary in the process of developing a board intended for mass production, their board will be identical to the commercially made prototype. This method is very expensive (you have to order minimum quantity) and slow (wait a week or two). The result is an high quality professional PCB complete with all the amenities (fine line traces, solder mask, plated-thru holes and a parts insertion layer screen printed on top).
If you want to produce only few prototypes PCBs this is not the right method.


Final work GO UP
[Cleaning] [Tin Plating] [Drilling] [Cutting] [Through Plating] [Draw Silkscreen legend] [Soldering]

Cleaning GO UP

In order to proceed with others process you must clean your PCB. Dirt obstacles your work, hence, it is an absolute necessity to ensure that PCB are free from grease, oxidation and other contamination.
Do not clean your board until you are ready to drill or to make other process because resist protects the board from oxidation.

Use acetone or alcohol to remove resist. Clean copper board with steel wool, S.O.S. or Brillo pads under running water. Rinse cleaned board with soap and water. Be sure to remove all soap residue. Dry thoroughly with lint-free cloth. Be sure to scrape any burrs that appear on the edge of the board that may have resulted from the cutting/shearing process.

PCB will generally oxidise after a few months, especially if it has been fingerprinted, and the copper strips can be cleaned using an abrasive rubber block, like an aggressive eraser, to reveal fresh shiny copper underneath.
Also available is a fibre-glass filament brush, which is used propelling-pencil-like to remove any surface contamination. These tend to produce tiny particles which are highly irritating to skin, so avoid accidental contact with any debris. Afterwards, a wipe with a rag soaked in cleaning solvent will remove most grease marks and fingerprints.
After preparing the surfaces, avoid touching the parts afterwards if at all possible.

Tin Plating GO UP

Tin-plating a PCB makes it a lot easier to solder, and is pretty much essential for surface mount boards. Unless you have access to a roller-tinning machine, chemical tinning is the only option. Unfortunately, tin-plating chemicals are expensive, but the results are usually worth it.
If you don't tin-plate the board, either leave the photoresist coating on (most resists are intended to act as soldering fluxes), or spray the board with rework flux to prevent the copper oxidising.
I suggest to use room-temperature tin plating crystals, which produce a good finish in a few minutes. There are other tinning chemicals available, some of which require mixing with acid, or high-temperature use.
Made-up tinning solution deteriorates over time, especially in contact with air, so unless you regularly make a lot of PCBs, make up small quantities at a time (just enough to cover a PCB in the tinning tray) keep the solution in a sealed bottle (ideally one of those concertina-type bottles used for some photographic solutions to exclude air), and return it to the bottle immediately after use - a few days in an open tray and it can deteriorate badly. Also take care to avoid contamination, which can very easily render the solution useless. Thoroughly rinse and dry the PCB before tinning, keep a special tray and pair of tongs specifically for tinning, and rinse them after use. Do not top-up used solution if it stops tinning - discard it and make up a fresh solution.
Ensure the temperature of the tinning solution is at least 25°C, but not more than 40°C - if required, either put the bottle in a hot water bath, or put the tinning tray in a bigger tray filled with hot water to warm it up. Putting a PCB in cold tinning solution will usually prevent tinning, even if the temperature is subsequently raised.
Preparation is important for a good tinned finish - strip the photoresist thoroughly - although you can get special stripping solutions and hand applicators, most resists can be dissolved off more easily and cleanly using methanol (methylated spirit). Hold the (rinsed and dried) PCB horizontal, and dribble few drops of methanol on the surface, tilting the PCB to allow it to run over the whole surface. Wait about 10 seconds, and wipe off with a paper towel dipped in methanol. Rub the copper surface all over with wire wool (which gives a much better finish than abrasive paper or those rubber 'eraser blocks') until it is bright and shiny all over, wipe with a paper towel to remove the wire wool fragments, and immediately immerse the board in the tinning solution. Take care not to touch the copper surface after cleaning, as fingermarks will impair plating.
The copper should turn a silver colour within about 30 seconds, and you should leave the board for about 5 minutes, agitating occasionally (do not use bubble agitation). For double-sided PCBs, prop the PCB at an angle to ensure the solution can get to both sides.
Rinse the board thoroughly, and rub dry with paper towel to remove any tinning crystal deposits, which can spoil the finish. If the board isn't going to be soldered for a day or two, coat it with flux, either with a rework flux spray or a flux pen.

Drilling GO UP
[Manually] [Automatic]

    Manually GO UP

    drill

    tungsten carbide drill bit
    To make holes on your PCB you need a drill, a good vertical drill stand and drill bits.
    To drill fibreglass (FR4) board you must use tungsten carbide drill bits because fibreglass eats normal high-speed steel (HSS) bits very rapidly. Although HSS drills are good for odd larger sizes (>2mm) that you only use occasionally where the expense of a carbide isn't justified. Carbide drill bits are expensive, and the thin ones snap very easily. To avoid drill bits break you must use a good vertical drill stand. Carbide drill bits are available as straight-shank (i.e. the whole bit is the diameter of the hole), or thick (sometimes called 'turbo') shank, where a standard size (typically about 3.5mm) shank tapers down to the hole size. I much prefer the straight-shank type because they break less easily, the longer thin section providing more flexibility.
    When drilling with carbide bits, it's important to hold the pcb down firmly, as the drill bit can snatch the board upwards as it breaks through, and this will usually break the bit if the board isn't held down.
    Small drills for PCB usually come with either a set of collets of various sizes or a 3-jaw chuck - sometimes the 3-jaw chuck is an optional extra, and is worth getting for the time it saves changing collets. For accuracy, however, 3-jaw chucks aren't brilliant, and small drill sizes below 1mm quickly form grooves in the jaws, preventing good grip. Below 1mm you should use collets, and buy a few extra of the smallest ones, keeping one collet per drill size, as using a larger drill in a collet will open it out so it no longer grips smaller drills well. Some cheap drills come with plastic collets - throw them away and get metal ones.

    You need a good strong light on the board when drilling to ensure accuracy. It can be useful to raise the working surface about 15 cm above normal desk height for more comfortable viewing. Dust extraction is nice, but not essential - an occasional blow does the trick! Note that fibreglass dust & drill swarf is very abrasive and also irritating to the skin. A foot-pedal control to switch the drill off and on is very convenient, especially when frequently changing bits.

    Typical hole sizes : ICs, resistors etc. 0.8mm. Larger diodes, pin headers etc, : 1.0mm, terminal blocks, trimmers etc. 1.2 to 1.5mm. Avoid hole sizes less than 0.8mm unless you really need them. Always keep at least 2 spare 0.8mm drill bits, as they always break just when you need a PCB really urgently. 1.0 and larger are more resilient, but one spare is always a good idea.
    When making two identical boards, it is possible to drill them both together to save time. To do this, carefully drill an 0.8mm hole in the pad nearest each corner of each of the two boards, getting the centre as accurate as possible. For larger boards, drill a hole near the centre of each side as well. Lay the boards on top of each other, and insert an 0.8mm track pin in 2 opposite corners, using the pins as pegs to line the PCBs up. Squeeze or hammer the pins into the boards, and then insert and squeeze pins into the remaining holes. The two PCBs will now have been 'nailed' together accurately, and can be drilled together. Standard track pins are just the right length to fix the PCBs together without potruding below the bottom board.

    Automatic GO UP

    An automatic drilling machine is very expensive tool so normally it's used only by manufacturer. The first step to automatic drilling is generating the NC drill file of hole positions. This file is usually in ascii format so that the drilling machine or human can read it to produce your board. If you can't produce a drill file you can optically input the data but this method is more expensive and error prone to use the manual method.

Cutting GO UP

In order to cut the PCB you must use different tools:
Ordinary saws (bandsaws, jigsaws, hacksaws): must be carbide tipped to avoid blunted. The dust can cause skin irritation. It's also easy to accidentally scratch through the protective film when sawing, causing photoresist scratches and broken tracks on the finished board.
A carbide tile-saw blade in a jigsaw might be worth a try.
Guillotine: is very useful, as it's by far the easiest way to cut fibreglass laminate. If you have access to a sheet-metal guillotine, this is also excellent for cutting boards, providing the blade is fairly sharp.
To make cut-outs, drill a series of small holes, punch out the blank and file to size. Alternatively use a fretsaw, but be prepared to replace blades often.

Through Plating GO UP

When laying out double-sided boards, give some thought to how top connections will be made. Some components (e.g. resistors, unsocketed ICs) are much easier to top-solder than others (radial capacitors), so where there is a choice, make the top connection to the 'easier' component. For socketed ICs, use turned-pin sockets, preferably the type with a thick pin section under the socket body. Lift the socket slightly off the board, and solder a couple of pins on the solder side to tack it in place, and adjust so the socket is straight. Solder all the solder side pins, then solder the required top-side pins by reheating the joint on the solder side, while applying solder to the pin and track on the component side, waiting until the solder has flowed all round the pin before removing the heat

pins For vias (holes which link sides without components), use 0.8mm snap-off linking pins (shown left), available from most electronics suppliers. These are much quicker than using pieces of wire. Just insert the bottom of the stick into the hole, bend over to snap off the bottom pin, repeat for other holes, then solder both sides.

bail If you need 'proper' through-plated holes, for example to connect to inaccessible top-side pins, or for underneath surface mount devices (linking pins stick out too much for use here), Multicore's "Copperset" system (available from Farnell) works well, but the kit is very expensive. It uses 'bail bars' (pictured left), which consist of a rod of solder, with a copper sleeve plated on the outside. The sleeve is scored at 1.6mm intervals, corresponding to the PCB thickness. The bar is inserted into the hole using a special applicator, and bent over to snap off the single bail in the hole. It is then punched with a modified automatic centre-punch, which causes the solder to splay over the ends of the plated sleeve, and also pushes the sleeve against the side of the hole. The pads are soldered each side to join the sleve to the pads, and then the solder is removed with braid or a solder sucker to leave a clear plated hole.

pentip Fortunately, it is possible to use this system for plating standard 0.8mm holes without buying the full kit. You can buy the bail bars seperately as refills. For the applicator, use a 0.9mm automatic pencil, which actually works much better than the original applicator, as you get one bail for every press of the button, and it has a metal nose instead of the original plastic one. Get a small automatic centre-punch, and grind the tip off so it's completely flat - this works fine for punching the bails. For an anvil, use a thick flat piece of metal - the back of a large heatsink is perfect for this - plate all the holes before fitting any components so the bottom surface is completely flat. Holes must be drilled with a sharp 0.85mm carbide drill to get the hole size right for the plating process.
Note that if your PCB package draws pad holes the same size as the drill size, the pad hole can come out slightly larger than the drilled hole (e.g. from over-etching or non-centred drilling), causing connection problems with the plating. Ideally, the pad holes should be about 0.5mm (regardless of hole size) to make an accurate centre mark. I usually set the hole sizes to exactly half the drill size, so I know what the 'real' sizes should be when sending NC drill data for production PCBs.

Draw Silkscreen legend GO UP

Silkscreen legend is text and lines representing the parts on the PCB. These are printed onto the board using the same process used to print t-shirts. The color of the ink used is usually white, although other colors are sometimes available on special order. The part outlines will normally need to be trimmed to keep the lines off pads and vias. Reference designators will need to be moved to do the same and also to ensure they can be seen when the part is installed. There may also be company logos, part numbers, or other custom text or lines that need to be placed on the legend. Some ECAD programs will automatically do the trimming.

With the same silkscreen method you can make a solder mask. Solder mask is a special coating on top of the copper to keep out moisture and protect the traces. Solder mask must have clearance areas around the pads to keep the material from touching the pad, making it difficult to solder. The material is usually green in color, although other colors may be available on special order.

Soldering GO UP

Soldering is the process of fastening a part lead to a PCB. It uses heat to melt a metallic compound around the lead and onto the copper pad of the board.
Click here to view the Basic Soldering Guide written by Alan Winstanley.

Bibliography / Reference GO UP



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